Plastic Random Packing

Corrosion-resistant plastic random packing for absorption, scrubbing and stripping in acid, alkali and water-treatment service — a full range of geometries and polymers.

Why choose Plastic Random Packing

Plastic random packing gives excellent corrosion resistance at low weight and cost, making it the standard choice for scrubbers, absorbers and water-treatment columns in acid and alkali service. PCX supplies the full range of plastic geometries in PP, PVC, CPVC, PVDF and PTFE, sourced from qualified international partners and supplied to your column specification across Thailand.

Plastic Pall Ring

Economical, versatile industry-standard plastic packing. Two rows of punched holes with inward-folded fingers raise throughput, improve efficiency and lower pressure drop versus ceramic packing. Higher liquid hold-up aids absorption with slow reactions, and the ring-and-spoke construction gives high mechanical strength for deep beds in corrosive service.

  • Polypropylene (PP) · glass-filled PP
  • LDPE · HDPE
  • PVC · CPVC
  • PVDF (Kynar) · ECTFE (Halar) · ETFE (Tefzel) · PFA

Applications: absorption, scrubbing and stripping — a versatile, corrosion-resistant alternative to metal Pall rings

Plastic Pall ring random packing in polypropylene and PVDF in a range of sizes

Sizes & specifications

Size
5/8″
Dimensions (mm)
16 × 16 × 1
Surface area (m²/m³)
188
Void (%)
91
Pieces / m³
180,000
Bulk density (kg/m³)
141
Size
1″
Dimensions (mm)
25 × 25 × 1.2
Surface area (m²/m³)
175
Void (%)
90
Pieces / m³
53,500
Bulk density (kg/m³)
91
Size
1.5″
Dimensions (mm)
38 × 38 × 1.4
Surface area (m²/m³)
115
Void (%)
89
Pieces / m³
15,800
Bulk density (kg/m³)
71
Size
2″
Dimensions (mm)
50 × 50 × 1.5
Surface area (m²/m³)
93
Void (%)
90
Pieces / m³
6,500
Bulk density (kg/m³)
56
Size
3″
Dimensions (mm)
76 × 76 × 2.6
Surface area (m²/m³)
73
Void (%)
92
Pieces / m³
1,927
Bulk density (kg/m³)
60

Temperature limit depends on polymer (roughly 120–160 °C).

Plastic Super Saddle

Plastic super saddle random packing with saw-tooth edges

Saddle-shaped packing with saw-tooth edges in heat- and corrosion-resistant plastics. Low pressure drop, high flux and high efficiency with easy handling — higher capacity and lower pressure drop than ceramic saddles. Relatively high liquid hold-up suits slow reactions, and the self-distributing geometry minimises channeling.

  • PE · PP
  • PVC · CPVC
  • PVDF

Applications: absorption, scrubbing and stripping; pulp-and-paper service such as bleach-plant absorbers — a versatile alternative to ceramic saddles in corrosive duty

Sizes & specifications

Size
1″
Dimensions (mm)
25 mm
Surface area (m²/m³)
199
Void (%)
90
Pieces / m³
57,500
Bulk density (kg/m³)
91
Size
1.5″
Dimensions (mm)
38 mm
Surface area (m²/m³)
178
Void (%)
92
Pieces / m³
18,000
Bulk density (kg/m³)
72
Size
2″
Dimensions (mm)
50 mm
Surface area (m²/m³)
105
Void (%)
93
Pieces / m³
6,400
Bulk density (kg/m³)
64
Size
3″
Dimensions (mm)
76 mm
Surface area (m²/m³)
89
Void (%)
96
Pieces / m³
1,500
Bulk density (kg/m³)
48

PTFE Raschig Ring

Special-purpose random packing in PTFE — one of the most chemically stable materials available, resisting virtually all acids and alkalis and stable across roughly −260 °C to +260 °C. The classic ring geometry gives a predictable, well-characterised bed for the most aggressive media.

  • PTFE (Teflon)
  • PP · PE · PVC

Applications: extreme chemical-resistance service; distillation and chemical processes handling aggressive media such as HF, fuming acids and strong alkalis

PTFE Raschig ring random packing for extreme chemical resistance

Sizes & specifications

Size
Dg16
Dimensions (mm)
16 × 16 × 1.0
Surface area (m²/m³)
188
Void (%)
91
Pieces / m³
171,000
Size
Dg25
Dimensions (mm)
25 × 25 × 1.2
Surface area (m²/m³)
175
Void (%)
90
Pieces / m³
53,500
Size
Dg38
Dimensions (mm)
38 × 38 × 1.4
Surface area (m²/m³)
115
Void (%)
89
Pieces / m³
13,700
Size
Dg50
Dimensions (mm)
50 × 50 × 1.5
Surface area (m²/m³)
93
Void (%)
90
Pieces / m³
6,500
Size
Dg76
Dimensions (mm)
76 × 76 × 2.6
Surface area (m²/m³)
73
Void (%)
92
Pieces / m³
1,765

Technical data shown are for the PTFE version; other polymers available on request.

Plastic Heilex Ring

Plastic Heilex ring open-celled spiral random packing

An open-celled random packing, typically injection-moulded in polypropylene, with a spiral configuration that enlarges surface area and void space for better mass transfer. The non-nesting geometry keeps the bed uniformly open — high void ratio, even gas–liquid distribution and low pressure drop.

  • Polypropylene (PP) · glass-filled PP
  • PVC · PVDF · HDPE

Applications: gas absorption, acid-gas absorption, cooling-tower fill and gas purification

Sizes & specifications

Size
2″
Dimensions (mm)
50 × 50
Surface area (m²/m³)
101
Void (%)
94
Pieces / m³
8,000
Bulk density (kg/m³)
65
Size
3″
Dimensions (mm)
76 × 76
Surface area (m²/m³)
55
Void (%)
96
Pieces / m³
3,420
Bulk density (kg/m³)
56
Size
4″
Dimensions (mm)
100 × 100
Surface area (m²/m³)
75
Void (%)
95
Pieces / m³
1,850
Bulk density (kg/m³)
48

Plastic Hollow Floating Ball

Hollow spherical packing with a large contact area, stable chemistry and long service life. High liquid/vapour loading allows a smaller column diameter, with high efficiency, low pressure drop and wide turndown. The free-floating action under gas/liquid flow provides self-agitation and self-cleaning.

  • PP · PE
  • PVC · PVDF

Applications: salt-eliminating and coagulation water tanks, water treatment; coal-gas washing, fertiliser hot-gas saturation, naphthalene and ammonia washing towers; heat-exchanger and catalyst support media; tower revamps

Plastic hollow floating ball random packing for scrubbers and water treatment

Sizes & specifications

Size
Ø25
Dimensions (mm)
ø25 × 1.0
Surface area (m²/m³)
200
Free volume (%)
42
Pieces / m³
41,500
Bulk density (kg/m³)
125
Size
Ø38
Dimensions (mm)
ø38 × 1.2
Surface area (m²/m³)
150
Free volume (%)
42
Pieces / m³
22,000
Bulk density (kg/m³)
121
Size
Ø50
Dimensions (mm)
ø50 × 1.5
Surface area (m²/m³)
120
Free volume (%)
42
Pieces / m³
10,480
Bulk density (kg/m³)
73

Plastic Star Ring

Plastic star ring multi-arm high-performance random packing

High-performance plastic packing with superior efficiency, capacity and pressure-drop characteristics — over 60% higher efficiency and about 20% lower pressure drop than a 3.5″ plastic Pall ring. The multi-arm star geometry maximises surface area and void space in a single symmetrical unit.

  • Polypropylene (PP)

Applications: fume scrubbing (acetic acid, ammonia, formaldehyde), acid-gas absorption (HCl, SO₂, H₂S), VOC stripping, wastewater treatment, flue-gas scrubbing

Sizes & specifications

Size
Standard (single size)
Surface area (m²/m³)
100
Void (%)
95
Pieces / m³
4,900
Bulk density (kg/m³)
49

Available in one standard size only.

Plastic Polyhedral Hollow Ball

Two hemispheres of staggered fan-shaped leaves forming a ball with far more surface area than an ordinary spherical filler. Light weight, wide free space, low wind resistance and a hydrophilic, well-wetted surface — a good balance of surface area, void fraction and pressure drop across a wide size range.

  • PE · PP · RPP
  • PVC · CPVC

Applications: sewage treatment, flue-gas desulfurization in power plants, oily-water separation, seawater desalination, purified- and waste-water treatment

Plastic polyhedral hollow ball multi-leaf spherical random packing

Sizes & specifications

Size
Ø25
Dimensions (mm)
Ø25
Surface area (m²/m³)
460
Void (%)
84
Pieces / m³
64,000
Bulk density (kg/m³)
70
Size
Ø38
Dimensions (mm)
Ø38
Surface area (m²/m³)
312
Void (%)
87
Pieces / m³
25,000
Bulk density (kg/m³)
75
Size
Ø50
Dimensions (mm)
Ø50
Surface area (m²/m³)
237
Void (%)
90
Pieces / m³
11,500
Bulk density (kg/m³)
81
Size
Ø76
Dimensions (mm)
Ø76
Surface area (m²/m³)
214
Void (%)
92
Pieces / m³
3,000
Bulk density (kg/m³)
59
Size
Ø100
Dimensions (mm)
Ø100
Surface area (m²/m³)
261
Void (%)
92
Pieces / m³
1,800
Bulk density (kg/m³)
50

Plastic VSP Ring

Plastic VSP ring saddle-ring random packing for low pressure drop

A high-performance random packing in corrosion-resistant engineering plastics, designed for the lowest pressure drop in its class. The open saddle-ring form combines a ring’s surface area with a saddle’s self-orienting behaviour for a well-distributed, non-nesting bed.

  • PE · PP · RPP
  • PVC · CPVC · PVDF

Applications: petroleum refining, chemical engineering, chlor-alkali production, coal-gas processing and environmental protection

Sizes & specifications

Size
25 mm
Dimensions (mm)
25
Surface area (m²/m³)
185
Void (%)
93
Bulk density (kg/m³)
60
Size
50 mm
Dimensions (mm)
50
Surface area (m²/m³)
100
Void (%)
95
Bulk density (kg/m³)
45
Size
90 mm
Dimensions (mm)
90
Surface area (m²/m³)
78
Void (%)
97
Bulk density (kg/m³)
30

Rosette Ring Packing

A spiral-filament random packing with excellent mass and heat transfer, high corrosion resistance, low pressure drop and light weight. The open filament shape and large void space cut blower power, while multiple branches give uniform liquid distribution without dead spots. Available in types S-O, S, S-II, M, L, L-II and LL.

  • PE (polyethylene)
  • PP (polypropylene)
  • PVC

Applications: gas absorption (SO₂, SO₃, NH₃, CO₂, H₂S, HCl, Cl₂, HF, NOₓ, solvents), gas stripping, cooling towers, deaerators, reactors; H₂SO₄, chlor-alkali, iron & steel, thermal-power FGD, pulp and water/sewage industries

Rosette ring spiral-filament random packing in polypropylene

Sizes & specifications

Type
S-O
Ext. diameter (mm)
47
Height (mm)
19
Pieces / m³
32,500
Surface area (m²/m³)
185
Void fraction (%)
88
Type
S
Ext. diameter (mm)
51
Height (mm)
19
Pieces / m³
25,000
Surface area (m²/m³)
180
Void fraction (%)
89
Type
S-II
Ext. diameter (mm)
59
Height (mm)
19
Pieces / m³
17,500
Surface area (m²/m³)
150
Void fraction (%)
92
Type
M
Ext. diameter (mm)
73
Height (mm)
27.5
Pieces / m³
8,000
Surface area (m²/m³)
127
Void fraction (%)
89
Type
L
Ext. diameter (mm)
95
Height (mm)
37
Pieces / m³
3,600
Surface area (m²/m³)
94
Void fraction (%)
90
Type
L-II
Ext. diameter (mm)
143
Height (mm)
48
Pieces / m³
1,180
Surface area (m²/m³)
100
Void fraction (%)
93
Type
LL
Ext. diameter (mm)
145
Height (mm)
48
Pieces / m³
1,100
Surface area (m²/m³)
65
Void fraction (%)
95

Dimensional data are independent of polymer selection.

Frequently Asked Questions

Which plastic random packing should I choose?

The plastic Pall ring is the economical, versatile default. The super saddle, Heilex ring and star ring offer higher performance; the floating ball and polyhedral ball suit water treatment and scrubbing; the PTFE Raschig ring is for the most aggressive media (HF, fuming acids); and the Rosette ring is chosen for high-efficiency acid-gas absorption. Send us your service and we will recommend a type.

What is the temperature limit of plastic packing?

It depends on the polymer. Polypropylene (PP) is generally used to around 100–120 °C, PVDF and CPVC tolerate higher temperatures, and PTFE is stable across roughly −260 °C to +260 °C. Tell us your operating temperature and we will match the polymer.

Which polymer suits my chemistry?

PP for general service, PVC and CPVC for many acids, PVDF (Kynar) for strong oxidisers and higher temperatures, and PTFE for the most aggressive media such as hydrofluoric and fuming acids. Send us the media, concentration and temperature for a recommendation.

Plastic, metal or ceramic random packing — what is the difference?

Plastic packing gives corrosion resistance at low weight and cost but is temperature-limited (roughly 120–160 °C, more for PTFE). Metal offers the highest strength and lowest pressure drop for high-temperature, deep-bed service. Ceramic is inert and handles hot gas and strong acids (except HF). We supply all three families.

Do you supply plastic random packing in Thailand, and how do I get a quotation?

Yes. PCX supplies plastic random packing across Thailand, sourced from qualified international partners and supplied to your specification. Send us the service, geometry, size, polymer and volume — or your column data — and we will return a quotation.

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