Metal Random Packing

High-strength metal random packing for gas–liquid contact in absorption, stripping and distillation columns — a full range of geometries, sizes and alloys.

Why choose Metal Random Packing

Metal random packing provides high mechanical strength and the lowest pressure drop among the packing families, making it the standard choice for high-temperature, high-pressure and deep-bed columns. PCX supplies the full range of metal geometries in stainless steel, carbon steel and special alloys, sourced from qualified international partners and supplied to your column specification across Thailand.

Metal Pall Ring

High-strength, industry-standard random packing developed from the plain Raschig ring. Two rows of punched windows with inward-folded fingers give greater capacity and lower pressure drop, with uniform gas/liquid distribution and robust strength for deep beds and high-temperature service.

  • Stainless steel — 304 / 316 / 316L
  • Carbon steel
  • Aluminum · titanium · bronze
  • Special alloys including Hastelloy

Applications: absorption, aeration, degassing, desorption, distillation and stripping; H₂S / NH₃ / SO₂ absorption and stripping, steam stripping, quench towers, direct-contact cooling

Metal Pall ring random packing in stainless steel for absorption and distillation columns

Sizes & specifications

Size
3/8″
Dimensions (mm)
Ø10 × H10 × 0.3
Surface area (m²/m³)
482
Void (%)
92.7
Pieces / m³
768,000
Bulk density (kg/m³)
527
Size
5/8″
Dimensions (mm)
Ø16 × H16 × 0.3
Surface area (m²/m³)
338
Void (%)
93.1
Pieces / m³
214,000
Bulk density (kg/m³)
379
Size
1″
Dimensions (mm)
Ø25 × H25 × 0.3
Surface area (m²/m³)
218
Void (%)
94.8
Pieces / m³
52,000
Bulk density (kg/m³)
223
Size
1.5″
Dimensions (mm)
Ø38 × H38 × 0.4
Surface area (m²/m³)
141
Void (%)
96.1
Pieces / m³
15,200
Bulk density (kg/m³)
203
Size
2″
Dimensions (mm)
Ø50 × H50 × 0.5
Surface area (m²/m³)
107
Void (%)
95.9
Pieces / m³
6,500
Bulk density (kg/m³)
199
Size
3″
Dimensions (mm)
Ø76 × H76 × 0.6
Surface area (m²/m³)
74
Void (%)
97.0
Pieces / m³
1,830
Bulk density (kg/m³)
150
Size
3.5″
Dimensions (mm)
Ø89 × H89 × 0.7
Surface area (m²/m³)
65
Void (%)
98.0
Pieces / m³
1,200
Bulk density (kg/m³)
161

Wall thickness and alloy to order.

Metal Improved Pall Ring

Metal improved Pall ring with additional internal fingers for higher capacity

A higher-performing evolution of the standard Pall ring. Additional internal twists and bends add interior surface — roughly 25–30% more mass-transfer points per m³ and over 10% higher capacity than a standard Pall ring, with lower pressure drop and liquid distribution that eliminates wall channeling.

  • Wide range of metals and alloys — grade to order

Applications: gas dehydration, demethanizing, tall-oil fractionating, CO₂ removal, high-vacuum distillation, vacuum crude stills, H₂S contacting, liquid/liquid contacting

Sizes & specifications

Size
#1
Dimensions (mm)
30 mm
Surface area (m²/m³)
172
Void (%)
97
Pieces / m³
29,900
Bulk density (kg/m³)
202
Size
#1.5
Dimensions (mm)
45 mm
Surface area (m²/m³)
122
Void (%)
97
Pieces / m³
9,390
Bulk density (kg/m³)
176
Size
#2
Dimensions (mm)
60 mm
Surface area (m²/m³)
85
Void (%)
98
Pieces / m³
3,670
Bulk density (kg/m³)
166
Size
#3
Dimensions (mm)
90 mm
Surface area (m²/m³)
56
Void (%)
98
Pieces / m³
1,070
Bulk density (kg/m³)
176

Metal Raschig Ring

The original random-packing geometry — a plain cylinder of equal height and diameter. One of the largest surface areas among tower packings, handling heavy loading, process upsets and temperature shocks with exceptional stability. Simple, robust construction with no internal features.

  • Wide range of metals and alloys — grade to order

Applications: petrochemical distillation and extraction, absorption in gas processing and combustion plants, desorption in water treatment

Metal Raschig ring — plain cylindrical random packing for severe service

Sizes & specifications

Size
3/8″
Dimensions (mm)
Ø10 × H10 × 0.3
Surface area (m²/m³)
482
Void (%)
92.7
Pieces / m³
768,000
Bulk density (kg/m³)
527
Size
5/8″
Dimensions (mm)
Ø16 × H16 × 0.3
Surface area (m²/m³)
338
Void (%)
93.1
Pieces / m³
214,000
Bulk density (kg/m³)
379
Size
1″
Dimensions (mm)
Ø25 × H25 × 0.3
Surface area (m²/m³)
218
Void (%)
94.8
Pieces / m³
52,000
Bulk density (kg/m³)
223
Size
1.5″
Dimensions (mm)
Ø38 × H38 × 0.4
Surface area (m²/m³)
141
Void (%)
96.1
Pieces / m³
15,200
Bulk density (kg/m³)
203
Size
2″
Dimensions (mm)
Ø50 × H50 × 0.5
Surface area (m²/m³)
107
Void (%)
95.9
Pieces / m³
6,500
Bulk density (kg/m³)
199
Size
3″
Dimensions (mm)
Ø76 × H76 × 0.6
Surface area (m²/m³)
74
Void (%)
97.0
Pieces / m³
1,830
Bulk density (kg/m³)
150
Size
3.5″
Dimensions (mm)
Ø89 × H89 × 0.7
Surface area (m²/m³)
65
Void (%)
98.0
Pieces / m³
1,200
Bulk density (kg/m³)
161

Metal Intalox Saddle

Metal Intalox saddle random packing combining ring and saddle geometry

A saddle-and-ring hybrid combining the advantages of both geometries. Delivers roughly 30% lower pressure drop than Pall rings while keeping high efficiency and low liquid hold-up, allowing shorter beds. Monolithic construction resists end deformation; effective at both deep vacuum and high pressure.

  • Carbon steel
  • Stainless steel — 304 / 316 / 316L
  • Copper · aluminum · bronze
  • Hastelloy · titanium · zirconium

Applications: distillation and absorption; deep-vacuum towers where low pressure drop is critical, and high-pressure towers where capacity exceeds conventional trays

Sizes & specifications

Size
#15
Surface area (m²/m³)
291.3
Void (%)
95.6
Pieces / m³
347,500
Size
#25
Surface area (m²/m³)
225.8
Void (%)
96.6
Pieces / m³
135,000
Size
#40
Surface area (m²/m³)
150.8
Void (%)
97.7
Pieces / m³
50,000
Size
#50
Surface area (m²/m³)
100.0
Void (%)
98.0
Pieces / m³
15,000
Size
#70
Surface area (m²/m³)
60.0
Void (%)
98.5
Pieces / m³
4,625

Metal Cascade Mini Ring

A low aspect-ratio ring (H/D ≈ 1/2–1/3) that raises capacity and cuts pressure drop versus standard rings. Preferential vertical orientation keeps the gas path open; highly exposed surfaces create efficient contact at many drip points. More fouling-resistant than taller rings and strong for deep, high-capacity beds.

  • Stainless steel
  • Carbon steel
  • Titanium · zirconium
  • Special alloys

Applications: desulfurization and decarburization in ammonia plants, decompression in crude-oil separation, methanol and organic-acid separation, absorption/desorption towers

Metal Cascade Mini Ring (CMR) low aspect-ratio high-capacity random packing

Sizes & specifications

Size
0P
Dimensions (mm)
Ø17 × Ø17 × H6 × 0.3
Surface area (m²/m³)
427
Void (%)
94
Pieces / m³
530,000
Bulk density (kg/m³)
472
Size
1P
Dimensions (mm)
Ø25 × Ø22 × H8 × 0.3
Surface area (m²/m³)
230
Void (%)
96
Pieces / m³
150,000
Bulk density (kg/m³)
270
Size
1.5P
Dimensions (mm)
Ø34 × Ø29 × H11 × 0.3
Surface area (m²/m³)
198
Void (%)
97
Pieces / m³
60,910
Bulk density (kg/m³)
201
Size
2P
Dimensions (mm)
Ø43 × Ø38 × H14 × 0.4
Surface area (m²/m³)
164
Void (%)
97
Pieces / m³
33,170
Bulk density (kg/m³)
230
Size
2.5P
Dimensions (mm)
Ø51 × Ø44 × H17 × 0.4
Surface area (m²/m³)
127
Void (%)
97
Pieces / m³
17,900
Bulk density (kg/m³)
186
Size
3P
Dimensions (mm)
Ø66 × Ø57 × H21 × 0.4
Surface area (m²/m³)
105
Void (%)
98
Pieces / m³
8,800
Bulk density (kg/m³)
139
Size
4P
Dimensions (mm)
Ø86 × Ø76 × H29 × 0.4
Surface area (m²/m³)
90
Void (%)
98
Pieces / m³
4,200
Bulk density (kg/m³)
143
Size
5P
Dimensions (mm)
Ø131 × Ø118 × H41 × 0.6
Surface area (m²/m³)
65
Void (%)
98
Pieces / m³
1,480
Bulk density (kg/m³)
136

Metal VSP Ring

Metal VSP ring high-porosity symmetric random packing for low pressure drop

A high-porosity, symmetric ring with continuous, evenly distributed surface. Versus a standard Pall ring, gas flux can rise 15–30% and pressure drop fall 20–30%. The open, non-nesting structure promotes droplet formation and uniform distribution at very low pressure drop — well suited to vacuum and low-pressure service.

  • Carbon steel
  • SS304 / SS316 / SS304L / SS316L
  • Brass · aluminium

Applications: high-efficiency, low-pressure-drop gas–liquid contacting across a wide operating range

Sizes & specifications

Size
Dg25
Dimensions (mm)
25 × 25 × 0.6
Surface area (m²/m³)
250
Void (%)
93
Pieces / m³
59,200
Bulk density (kg/m³)
420
Size
Dg38
Dimensions (mm)
38 × 38 × 0.6
Surface area (m²/m³)
138
Void (%)
94.7
Pieces / m³
14,000
Bulk density (kg/m³)
296
Size
Dg50
Dimensions (mm)
50 × 50 × 0.8
Surface area (m²/m³)
121
Void (%)
95
Pieces / m³
7,000
Bulk density (kg/m³)
350
Size
Dg76
Dimensions (mm)
76 × 76 × 1.0
Surface area (m²/m³)
75
Void (%)
95
Pieces / m³
1,950
Bulk density (kg/m³)
280

Frequently Asked Questions

Which metal random packing should I choose?

The metal Pall ring is the versatile default. For higher capacity and lower pressure drop, the improved Pall ring, Cascade Mini Ring and VSP ring outperform it. The Intalox saddle gives the lowest pressure drop and allows shorter beds, while the plain Raschig ring is chosen for simplicity and stability under severe loading and temperature shocks. Send us your service and we will recommend a type and size.

What metals and alloys are available?

Stainless steel 304 / 316 / 316L, carbon steel, aluminum, titanium, bronze, copper, brass, Hastelloy, zirconium and other special alloys — selected to suit the process chemistry, temperature and budget.

What does void fraction mean?

Void fraction is the open volume of the packed bed — a higher value means more room for gas–liquid flow and typically a lower pressure drop. It is one of the figures used in column sizing and flooding calculations, and is listed for each packing in the tables above.

Metal, plastic or ceramic random packing — what is the difference?

Metal packing offers the highest strength and lowest pressure drop for high-temperature and deep-bed service. Plastic packing resists corrosion at low weight and cost but is limited to roughly 120–160 °C. Ceramic packing is inert and handles hot gas and strong acids (except HF). We supply all three families of random packing.

Do you supply metal random packing in Thailand, and how do I get a quotation?

Yes. PCX supplies metal random packing across Thailand, sourced from qualified international partners and supplied to your specification. Send us the service, geometry, size, alloy and volume — or your column data for sizing help — and we will return a quotation.

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